3D ordered macroporous NiO/Al nanothermite film with significantly improved higher heat output, lower ignition temperature and less gas production

The performances of nanothermites largely rely on a meticulous design of nanoarchitectures and the close assembly of components. Three-dimensionally ordered macroporous (3DOM) NiO/Al nanothermite film has been successfully fabricated by integrating colloidal crystal template (CCT) method and controllable magnetron sputtering. The as-prepared NiO/Al film shows uniform structure and homogeneous dispersity, with greatly improved interfacial contact between fuel and oxidizer at the nanoscale. The total heat output of 3DOM NiO/Al nanothermite has reached 2461.27 J·g−1 at optimal deposition time of 20 min, which is significantly more than the values of other NiO/Al structural systems that have been reported before. Intrinsic reduced ignition temperature (onset temperature) and less gas production render the wide applications of 3DOM NiO/Al nanothermite. Moreover, this design strategy can also be readily generalized to realize diverse 3DOM structured nanothermites.